The Scientific
and Technological Innovation
Research
Institute of Synthetic Crystals (RISC) is a high-tech enterprise specialized
in researching, manufacturing and developing synthetic crystals materials
and their products. RISC has broad developing fields and complete methods
for synthesizing crystal materials. Many achievements with advanced levels
both at home and abroad were achieved, and dozens of crystal materials
with excellent properties and important application prospects have been
developed. And 4 predominant subjects such as optoelectronic functional
crystal materials, superhard materials, advanced functional composite
materials and synthetic mica insulating materials and production capability
of a series of products on a scale have been formed. RISC won nearly a
hundred prizes at
ministry level and above, including 2 first National Scientific and Technological
Progress awards; 5 second National Scientific and Technological Progress
awards; 2 Dubang Scientific and Technological Innovation awards and National
Invention awards, and more than 20 patents were invented.
Opoelectronic Functional Crystals Subject
Explorations and researches on a variety of crystal materials, such as
nonlinear optical crystals, infrared crystals, laser crystals, photorefractive
crystals, piezoelectric quartz crystal, electro-optical crystals, scintillating
crystals, acousto-optic crystals and magneto-optic crystals have been
carried out in RISC.A lot of original research achievements were gained,
especially the technology for growing KN crystal, polarization technology,
technology for growing large-sized LBO crystal with high optical quality
and a complete set of flux method for growing KTP crystal used for making
electro-optical modulators are all in the lead positions in the world.
¡°Special Synthetic Quartz Crystal with High Quality¡± won the second National
Scientific and Technological Progress award in 1985; ¡°Optical Quartz Crystal
and Piezoelectric Quartz Crystal with High Quality¡± Dubang Scientific
and Technological Innovation award in 2002; ¡°Growing Technology for Nonlinear
Optical Crystal ¨C Potassium Niobate (KN)¡± the first National Scientific
and Technological Progress award in 1988; ¡°Growing Technology for Large-sized
and High Quality Nonlinear Optical Crystal ¨C Lithium Triborate (LBO)¡±
the first National Scientific and Technological Progress award in 1991
and ¡°KTP Crystal Grown by the sole TSSG¡± Dubang Scientific and Technological
Innovation award in 2001. KTP electro-optic devices suitable for usi ng
in high repeated frequency and high peak power laser systems have been
developed in recent years, during which ¡°Growing Technology for New and
Large-sized Electro-optic KTP Crystal¡± gained the second National Scientific
and Technological Progress award.
The products such as high quality piezoelectric quartz crystal, radiation
resistance and space grade quartz crystal and laser grade quartz crystal
are also developed and manufactured here. And these products are widely
used in the fields of precision optical wafers, body waves and SAW oscillators,
resonators and laser gyroscopes, whose various technological properties
are up to international advanced levels in the world.
Infrared crystal materials are also developed here, and three serializations
have already been come into being, that is, serialization of infrared
Crystal Materials varieties, serialization of transmittance wavebands
and serialization of preparation Methods.
A lot of products have bee designated as war industry products in the
fields of domestic aviation, space flight and weapons and so on.
Superhard Materials Subject
Technological research and practice in the aspects of synthesizing diamond
production technology by the belt-type press and complete sets of equipment
were carried on in RISC for many years, and 25MN and 60 MN belt-type presses
and superhigh pressure toolings winded with wires were successfully researched
and developed. Synthetic diamond technology for the belt-type press of
our country with our own intellectual property right has been developed.
Adopted advanced technology for synthesizing saw blade grade diamonds,
production on a large scale was put into effect by using home belt-type
press for the first time. And various specifications and mesh sizes single
crystal diamonds with high quality and PCD products can be produced according
to the market¡¯s demand.
Depending on the key project on National Programme (863), DC plasma-HF
CVD method different from growing technology for diamond thick film at
home and abroad at present has been developed independently in RISC, which
boots the depositing rate and homogeneity of the diamond film greatly
and decreases the energy consumption at the same time. A series of technological
achievements in the aspects of processing technologies for cutting, polishing
and welding diamond film were achieved, and the project on ¡°Preparation
of Diamond Film for Industry and Its Application Development¡± won the
second National Scientific and Technological Progress award in 2002. Diamond
films can be mass produced in RISC, and production lines for preparation
of diamond film materials, PCD and PCBN processing have been set up. The
products are widely used in the fields of cutters, wearing devices, high
power semiconductor devices, large scale integrated circuits, optoelectronic
devices, optical windows and advanced satellite communication, etc.
RISC is one of the earliest units to develop synthetic diamond tool products
at home, took the lead in introducing advanced technologies and equipment
from foreign countries, such as high power laser processing and welding
equipment and equipment for water atomizing alloy powder. And it gained
many new and practical patents from the state and state key new products
certificates.
Advanced Functional Composite Material Subject
A variety of advanced polycrystalline functional composite materials were
developed in RISC, which not only have the same excellent optical properties
as single crystals but also have advantages of ceramics materials, such
as high strength, low cost, easy molding, so they have become new subjects
to be developed rapidly and to be widely used at home and aboard.
The transparent ceramics fabricated by sintering and HIPing (hot isostatic
pressure) technique from high pure ultra-fine spinel powders is a kind
of transparent polycrystalline material, its visible transmittance exceeds
80%, optical properties of this product have been up to advanced levels
in the world, and some properties such as bending strength and so on are
superior to the same like products aboard. This material can be used for
making substrates for luminous faceplate of CRT, polarimeters of LED and
windows of gas detectors, etc.
And superlow thermal expansion transparent glass ceramics developed is
not only the first choice material for manufacturing laser gyroscope supporters
used for the precision guidance but also an idea material for making large-sized
astronomical telescope lens, high temperature electron-optical source
glass shells and covers for radar antenna.
GOS scintillating ceramics researched is a new generation of scintillation
crystal material, which has the advantages of high optical yield, small
walk-off angle and high capability of resistance to radiation damage.
It can be widely used in the fields of X-ray CT in the medical treatment,
PET, high-energy physics and security checking of the airport, etc.
AlN based ceramic composite material researched and developed with high
thermal conductivity, high strength and mechanical feature can be used
for making high temperature insulating parts and high temperature resistance
and erosion resistance structural parts, etc.
Synthetic Mica Insulating Material Subject
RISC has bee engaged in researches on synthetic mica prepared by the Internal
Electric Resistance Melting Method, book-form mica crystal grown by seeding
method (multicrucile Bridgman Technique), machinable mica ceramics and
comprehensive utilization of scrap mica since 1960s. Production capability
of synthetic mica by Internal Electric Resistance Melting Method is over
10 ton per furnace. The area of the largest synthetic mica plate is up
to 700cm2. Book-form synthetic mica single crystal produced by seeding
method (multicrucile Bridgman Technique) is as large as 240mm x 100mm
x 10mm.
Machinable mica ceramic products prepared by RISC have the advantages
of high temperature resistance and high insulating as well as good mechanical
properties. They are widely used for making frames of gyroscopes, supporters
for various precision instruments and sensors, etc.
The project on technological development of Synthetic mica nacreous pigments,
supported by National Programme (863), was related to the manufacture
of synthetic mica nacreous pigments taking synthetic mica powders as bases.
The products can be used in Auto-paints and cosmetics, and can be mass
produced in RISC.
Above-mentioned technologies and products occupy dominant positions in
the related domestic fields, and have wide application prospects in the
fields of machinery, mineral, automobile, electronics, information, spaceflight
and aviation. Products made in RISC are sold well to Europe, Japan, United
States and Korea, etc.
In the new century, the new technologies including semiconductor laser
technology, information technology and nanotechnology are being developed
by leaps and bounds, which make RISC to meet an unprecedented challenge
and opportunity. Persisting in the ideas of ¡°Encouragement, Unity, Innovation
and Development¡±, RISC will keep up with the times, strive to explore
a variety of new functional crystal materials, continue to enlarge new
application fields of the crystals available and make great contributions
to the industrialization of the synthetic crystal materials of our country
and the development of the national economy.
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